1. Existing Facilities Upgrade – by simply replacing with our HPCDI products.
   1. Increasing mixing capacity
   2. Increasing reactor capacity
2. For new system
   1. Lower capital cost of the reactors/tankages: smaller facility, no baffles.
   2. Lower Operational and maintenance cost, including lower energy cost, low maintenance, less shut-down.
3.  Environmental Value – Greener facilities, lower carbon footprints, reputation.

Typical impeller diameter/Tank Diameter ratios

Based on current design, the bigger impeller, the higher energy consumption:

Power is proportional to D⁵

Therefore, if the impeller diameter doubled, the power consumption will be 2x2x2x2x2 = 32 times!

• Values:
  

• The Next Generation mixing technology is to create values included but not limited to:
•     Significantly lower capital investment: smaller mixers, reactors and control system.
•     Less O&M cost and troublesome: fewer system shut-down,
•     Increased Productivity and product grade: less by-products with controllable mixing mode.  
•     Meet your most critical process mixing requirements: super high turn-over ratio for fast reactions, or flexible location of mixer installation.

The breakthrough Impeller technology (Patent Protection Internationally) and unmatched performance is developed to satisfy your process requirements and to add value to your organization.

INCREASE PROCESS GAIN:  The products undergird process engineers to achieve your goals of successful process research, development and operation in various industries.Key features as powerful tools for process engineers to achieve process objectives

• Superior solids suspension capability.
  Precise mixing time calculation (Turn down ratio)
  Accurate flow pattern modeling
  Controllable flow patterns

These features allow process engineers to design systems to satisfy your specific reaction requirements. For eg., provide strong reactor mixing while at the same time creates least surface disturbance or air draw-down.Increase productivityEffective mixing will increase the process yield rate, reduce unwanted byproduct, especially to pharmaceutical or other chemical industries with organic or chain reactions where mixing plays critical roles.  CAPITAL COST SAVINGEffective mixing also means smaller reactor vessels.The HPDI technology has simple configurations:

Dry installation/disassembly, no disturbing wet well
Flexibility of install locations: top/side of reactor, minimized structure modification for mixer installation.
Self-balanced impeller: less requirements to structural enforcement.
NO baffles are needed.
Smaller impeller and motor size.

O&M COST SAVING
No short-circuit or dead zone in the reactor, eliminate operating troubles, such as reduced reaction volume, corrosion of reactor structure, etc.
Larger service factors on gear drives and motor. applied to reduce operation and maintenance cost.
Robust construction.

Energy Consumption
As shown in the chart, the energy cost will rise, rise and rise, forever! More important than cost, it is commitment for sustainable development.

HPDI products do not need baffle which consume significant amount of energy as shown in below figure:
Based on this research, to achieve the same mixing results, the energy saving with RevolMix products will be about 80%-93%.

As an example, for solids suspension application, the energy consumption comparison is presented:

Energy saving for solids suspension:

With the HPCD technology, to achieve the total uniformity, only the on-bottom motion speed is required., which results in energy saving of 75%-96%.